Dual DWC Prime column at CPCL, India

Technology Licensing & Engineering · Houston, Texas

Enhanced distillation for the world’s refineries.

DWC Innovations delivers dividing-wall columns and process intensification that debottleneck units, cut energy and boost yield — reducing CAPEX and OPEX by 20–50% across refineries and petrochemical complexes.

25+
DWCs commercialized worldwide
20–50%
CAPEX & OPEX reduction

Dual DWC Prime at CPCL, India · Press release →

Our Company

We reinvented the Dividing Wall Column — and made it work at scale.

DWC Innovations is a recognized global leader in Dividing Wall Column technology, bringing together a team of technocrats delivering state-of-the-art innovations, process technologies and engineering solutions to clients worldwide.

We specialize in advanced revamping solutions that enhance operational efficiency and eliminate process bottlenecks — helping petrochemical and process industries expand capacity and optimize performance. Headquartered in Houston, Texas, our reach now spans global markets.

Our Mission

Deliver innovative process solutions and comprehensive engineering services that help clients achieve greater efficiency, reliability and performance.

Our Vision

To be the world’s leading innovator in process intensification and separation technologies for cleaner, more efficient operations.

Naphtha-splitter DWC Prime column at MRPL

Naphtha-Splitter DWC Prime · MRPL · Press release →

Why plants choose DWC Prime

One technology, six ways it pays back

Single column, multi-cut separation

Three or more high-purity product streams from a single shell.

Major capacity uplift

Revamp side-cut columns without adding new equipment.

Sharper separations, higher value

Upgrade low-value streams into premium products.

50% lower footprint & energy

Fewer columns, less plot space, minimal external changes.

20–50% lower CAPEX & OPEX

Fast payback with proven commercial performance.

Debottlenecks downstream units

Supports Isomerization, CCR, PX and Aromatics Recovery.

>40%
Capacity increase from naphtha-splitter revamp to DWC Prime

+20%
Isomerization-unit capacity uplift, 2–12 month payback

30%
Throughput gain on depropanizer / propylene-splitter revamps

+1 cut
Adds a fourth cut, unlocking high-value C6 products from DIH

What we do

Our innovations across the value chain

From dividing-wall column licensing to process optimization and full engineering delivery — helping refineries do more with the assets they already have.

DWC Prime & Dual DWC Prime

Single- and multi-wall dividing wall columns — including TDWC and BDWC Prime — that replace two-column sequences, sidecut columns and indirect trains.

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Octane Booster

Boost octane and throughput of light-naphtha (C5–C6) isomerization units without new columns — DWC Prime retrofits into the existing deisohexanizer.

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Food Grade Hexane

Revamp the deisohexanizer to produce a valuable 4th cut — food-grade, polymer-grade or isohexane — raising isom-unit capacity by 20%+.

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★ Ben Prime

Benzene Saturation

Ben Prime technology manages benzene in the gasoline pool with a cost-effective saturation solution that meets stringent regulatory requirements.

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CS₂ Removal

DWC Prime reduces carbon disulfide (CS₂) contamination in petrochemical naphtha to below 2 ppm — protecting downstream catalysts and equipment.

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Refinery Process Optimization

Capacity increase, margin improvement and energy reduction — heat-pump and multi-effect distillation that save 20–50% in CAPEX and OPEX.

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★ World First

Multi-wall Dividing Wall Column at BPCL Mumbai

The world’s first commercial application of a Dividing Wall Column with multiple walls — engineered, licensed and commissioned by DWC Innovations.

World’s first multi-wall DWCMultiple walls in a single shellEngineered · licensed · commissioned

Read the milestone →

Multi-wall dividing wall column at BPCL Mumbai

Dual DWC Prime Column · BPCL Mumbai · Press release →

Why DWC Prime

A complete package, from feasibility to installation

We take projects from critical process evaluation through optimized design, procurement, fabrication and commissioning — backed by full-scope DWC Prime expertise.

Discuss your project →

Robust control schemes

Developed through extensive dynamic simulation and advanced control modeling.

Local manufacturing of internals

Shorter delivery schedules and stronger project economics.

Energy optimization

Integrated heat-load strategies for lower overall utility consumption.

Complete project management

Engineering, procurement, fabrication, installation and start-up end-to-end.

Our Services

End-to-end engineering, feasibility to start-up

Complete process solutions delivered by Team DWC — concept studies through detailed design and on-site support.

01

Proposal & Feasibility

Technical & economic studies that de-risk the decision to invest.

03

FEED Package

Scope, schedules & cost estimates for confident capital decisions.

05

Technical Services

Commissioning, HAZOP & start-up support through first operation.

Proven in the field

Commercial milestones refiners can build on

We don’t just license technology — we take projects through successful commissioning at some of the most demanding refineries in the world.

CHEMICAL COMPLEX · INDIA

World’s first multi-column DWC network commissioned

World’s first multi-column DWC Prime network commissioned in India, replacing seven conventional columns with four high-efficiency DWC units.

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CPCL · INDIA

Pharma-grade hexane via Dual DWC deisohexanizer

Dual dividing-wall deisohexanizer producing pharma-grade hexane in the isomerization unit — with a 20% unit-capacity increase.

View milestone →

MRPL · MANGALORE

Turnkey dual DWC revamp for optimized naphtha separation

Turnkey revamp with dual DWC delivered sharper three-cut naphtha separation, stable control and unchanged reboiler duty.

View milestone →

News & Insights

Technical articles & journal features

Peer-reviewed thinking on distillation, dividing-wall technology and refinery optimization — published in PTQ, CEP and Hydrocarbon Processing.

PTQ12 JUL 2022 · ARTICLE

Challenges with carbon disulfide removal in petrochemical naphtha

Energy integration of upstream and downstream units while tackling CS₂ contamination.

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CEP15 AUG 2021 · ARTICLE

Optimize naphtha processing using Dividing Wall Technology

Dividing-wall columns cut energy and capex while improving product specifications.

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PTQ29 MAR 2021 · ARTICLE

DWC revamp boosts octane and throughput

Advancements in distillation debottleneck refinery units and lift octane on existing assets.

Read article →

Let’s talk

Ready to enhance your distillation?

Tell us about your unit and objectives — our engineers will show you where dividing-wall technology can unlock capacity, energy and yield, with typical revamp payback in 2–12 months.