Solutions · Food & Polymer Grade Hexane

Food & polymer grade hexane from your existing isomerization unit.

A DWC Prime™ revamp adds a fourth, saleable C6 cut to your deisohexanizer while the unit processes more feed at unchanged RON.

Solutions

Food & Polymer Grade Hexane

More products, more capacity, same octane

Most deisohexanizers were designed for isomerate octane, not product value. Valuable C6 components go back to the reactor in the recycle stream or leave in the isomerate.

A DWC Prime™ revamp turns the existing three-cut DIH into a four-cut column. The fourth cut is food grade hexane, polymer grade hexane or other C6 products, and the unit processes more fresh feed at unchanged RON.

8–15%
More fresh feed processed
25%
Up to more octane barrels
50%
Up to lower energy than alternative C6 routes such as naphtha dearomatization
2–12
Months typical payback on a revamp
How it works

From Three Cuts to Four in the Same Shell

A dividing wall inside the existing deisohexanizer adds a side draw for hexane products. No new column, no new foundations, no additional plot space.

Conventional DIHDWC Prime™ DIH
Products3: light isomerate, heavy isomerate, recycle4: adds food / polymer grade hexane
C6 componentsRecycled to the reactorSold as a premium solvent
Fresh feedBase8–15% more
Isomerate RONBaseUnchanged
New column or plot space—None needed
Isomerization unit with a conventional deisohexanizer versus a DWC Prime deisohexanizer producing food grade hexane (MP + nC6) as a side draw
Products

Premium C6 Products From One Column

The fourth cut is configured to the products your market values.

Food / polymer grade hexane specifications (PDF) →

Food grade hexane (FGH)

High-purity solvent for edible-oil extraction.

Polymer grade hexane (PGH)

Solvent for polyethylene and specialty chemicals.

Isohexane

For gasoline blending and petrochemical use.

Special boiling point spirit (SBPS)

Narrow-boiling specialty solvent.

Commercial proof

World’s First Dual DWC in an Isomerization Unit

At CPCL’s Manali refinery in Chennai, India, DWC Innovations converted the deisohexanizer into a four-cut Dual Dividing Wall Column. Read the CPCL case study →

4 products from one revamped column

Light isomerate, heavy isomerate, C6 recycle and a new pharma / food grade hexane cut.

More isomerization throughput

Additional light-naphtha feed with no change to the reactors.

RON unchanged

On-spec isomerate continues alongside the new product.

Switchable product slate

The column can run in its original mode with no hexane drawn.

Watch · 1:48

Food-Grade Hexane from your Isomerization Unit

See how a four-cut Dual Dividing Wall Column turns a conventional deisohexanizer into a high-value product machine — carving out food-grade and pharma-grade hexane while keeping isomerate octane unchanged.

  • One shell, four clean cuts — light isomerate, hexane, recycle, heavy isomerate
  • RON unchanged · 8–15% more feed processed
  • World’s first Dual DWC in an ISOM unit — proven at CPCL, India
DWC Prime - Food Grade Hexane from Isomerization Unit
Is it right for your unit?

When This Revamp Makes Sense

You have a deisohexanizer

An isomerization unit with a DIH, or a new unit being designed.

C6 products have a market

Food, polymer or specialty hexane commands a premium locally.

Feed capacity is tight

The DIH or recycle loop limits isomerization feed.

You want a fast-return project

Revamp inside the existing shell, no new column.

FAQ

Food Grade Hexane: Questions Clients Ask

What is food grade hexane?

A high-purity hexane solvent used mainly for edible-oil extraction and food processing, with tight limits on aromatics and other impurities.

Can an existing deisohexanizer produce food grade hexane?

Often, yes. A DWC Prime™ revamp adds a dividing wall and side draw inside the existing DIH shell, creating a fourth product cut without a new column.

Does hexane production reduce isomerate octane?

No. At CPCL the revamped column makes on-spec isomerate with RON unchanged while also producing the hexane cut.

Can polymer grade hexane also be produced?

Yes. Depending on feed composition and specifications, the fourth cut can be food grade hexane, polymer grade hexane, isohexane or special boiling point spirit.

What data do you need to evaluate our unit?

Feed composition, DIH operating data and drawings, target product specifications and current unit constraints. We use them in a feasibility study.

Further reading
PDF
Download ↓
ART
Article · Food grade hexane and a 20% capacity increase
Read →

Could your isomerization unit produce more value?

Send us your feed composition and operating data. We’ll tell you whether a DWC Prime™ retrofit can add hexane products or feed capacity.

Evaluate my unit →