Upgrade Naphtha Products

DWC Innovations / 04 August, 2026 / Whitepapers

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This DWC Innovations whitepaper examines how a dividing wall column can upgrade a refinery’s naphtha pool by revamping an existing depentanizer. The facility needed three separated streams — high-purity iC5 for premium gasoline blending, an nC5-rich cut, and a C6+ naphtha product — all from a single depentanizer originally paired with a naphtha splitter. Sequential distillation and simple side-cut designs both suffered from component remixing, driving up reboiler and condenser duties or compromising purity. The DWC option eliminated this remixing through its internal dividing wall, matching the two-column sequence’s full iC5 recovery and naphtha rate while noticeably lowering combined reboiler and condenser duty.

3Separated product streams
3Design options compared
1Single DWC vessel
iC5Full high-purity recovery
Design options

Three sequences compared

OPTION 01

Install a new deisopentanizer

New equipment
OPTION 02

Revamp the existing depentanizer to a side-cut column

RevampSide-cut
OPTION 03

Revamp the existing depentanizer to a dividing wall column

RevampDWCBest balance

Reported outcomes

DWC matched the two-column sequence’s full iC5 recovery and naphtha rate while lowering combined reboiler and condenser duty — the best balance of yield, purity, and footprint, without the capital and energy penalties of the alternatives.